, , , , , SKU: 907709001

Miller Maxstar 161 S X-Case Stick Package | 120/240 V DC Stick Welder - 907709001

(1 customer review)

-

The Miller® Maxstar® 161 S is a 160 amp stick welder that weighs only 13 pounds and operates on either 120 volt or 240 input power. The Maxstar 161 S offers superior stick arc performance, even when using E6010. It features a digital meter that monitors welding amps and also has Miller’s Auto-Line™ that automatically adjusts for input voltages ranging from 120 volts to 240 volts without manual linking.

$1,615.00

Miller Maxstar 161 S X-Case Stick Package (907709001) – 120/240 V DC Stick Welder + $600 Rebate

Compact strength, pro-level reliability, and a $600 rebate.


The Miller Maxstar 161 S X-Case Stick Package delivers rugged, high-performance DC Stick welding in a lightweight 13 lb frame. Built for professional contractors, maintenance crews, and field fabricators, this dual-voltage inverter offers smooth arcs, strong starts, and rock-solid durability—now with an included X-CASE for easy transport and protection. Simple, powerful, and dependable, the Maxstar 161 S is Miller’s most portable DC Stick machine.


💰 Limited-Time Rebate — Save $600 (Oct 1 – Dec 31 2025)

“Miller Maxstar 161 S Stick Welder 907709 – dual-voltage 120/240 V DC inverter with $600 Build With Blue rebate”

Purchase a qualifying Miller Maxstar 161 S X-Case Stick Package (907709001) between October 1 and December 31, 2025, and receive a $600 Build With Blue™ rebate direct from Miller.
Submit your rebate online at millerrebatecenter.com within 30 days of purchase.

GET MORE SAVINGS WHEN YOU ADD ON MILLER® ACCESSORIES* OR HOBART® FILLER METALS.

Build with Blue additional rebate products


🔧 Key Features

  • Stick-Only DC Performance: Consistent, stable arcs across all electrodes including 6010 and 7018.

  • Dual-Voltage Input (120 V / 240 V): Auto-Line™ technology links automatically to the power available — no manual switching.

  • Adaptive Hot Start™ & Stick-Stuck Technology: Eliminates sticking and improves arc starts for smooth welds every time.

  • Fan-On-Demand™: Quiet, efficient cooling that runs only when needed to reduce dust intake and noise.

  • Lightweight Portability: Just 13 lbs (5.9 kg) with handle and shoulder strap — take it anywhere.

  • Rugged X-CASE Included: Protects your machine and leads during transport and storage.

  • 6010 Electrode Capability: Perfect for pipeline and field repair applications where deep penetration is required.

  • True Blue® 3-Year Warranty: Miller’s industry-leading service and support guarantee.


📦 What’s Included

  • Maxstar 161 S power source (907709001)

  • X-CASE hard protective carrying case

  • 120 V and 240 V power cords (6.5 ft / 2 m)

  • 13 ft (4 m) Stick electrode holder with 25 mm Dinse-style connector

  • 10 ft (3 m) work clamp with 25 mm Dinse connector

  • Adjustable shoulder strap and Quick Reference Guide


⚙️ Specifications

Specification Detail
Processes Stick (SMAW)
Input Voltage 120 V / 240 V (single-phase 50/60 Hz)
Amperage Range 30 – 160 A DC
Duty Cycle 30 % @ 160 A (240 V) / 20 % @ 90 A (120 V)
Max OCV 48 VDC
Weight 13 lbs (5.9 kg)
Dimensions 13.5 × 5.5 × 9 in (343 × 140 × 229 mm)
Warranty 3-Year True Blue® Warranty
Rebate $600 Build With Blue™ (valid 10/1 – 12/31 2025)

🧠 Applications

  • Maintenance and repair operations

  • Structural steel and shop fabrication

  • Field and mobile repair work

  • Farm and construction equipment welding

  • Pipe and plant maintenance


Frequently Asked Questions

Q: Is this model Stick-only?
Yes — the Maxstar 161 S X-Case package is a DC Stick-only machine optimized for industrial SMAW applications.

Q: Can it run on standard household power?
Yes — Auto-Line™ automatically adapts to either 120 V or 240 V input power.

Q: Does this version include the X-CASE?
Yes — the 907709001 package comes complete with Miller’s rugged X-CASE for transport and storage.

Q: Is it eligible for the $600 rebate?
Absolutely — purchase between Oct 1 and Dec 31 2025 and submit your claim by Jan 31 2026 to receive the rebate.


🏅 Why Buy from Service Welding Supply

  • Authorized Miller® Distributor — Genuine products with factory warranty

  • Fast, secure U.S. shipping on all orders

  • Expert support from certified welding specialists

  • Free standard shipping on qualifying orders

  • Trusted since 1981 for professional welding equipment and supplies

Based on 1 review

5.0 overall
1
0
0
0
0

Add a review

  1. Carlos Ochoa (verified owner)

    Verified reviewVerified review - view originalExternal link

    Carlos Ochoa

    (0) (0)
What Our Clients Say
49 reviews