Miller Maxstar 161 S Stick Welder (907709) – 120/240 V DC Stick-Only Inverter + $600 Rebate
Simple. Tough. Portable.
The Miller Maxstar 161 S is a powerful, lightweight DC Stick welder built for professionals who need rugged performance in a compact design. Weighing just 13 lbs, this dual-voltage inverter delivers smooth, stable arcs and easy starts—even on tough 6010 electrodes. Perfect for maintenance, repair, and field fabrication, the Maxstar 161 S combines reliability and simplicity with Miller’s industry-leading inverter technology.
💰 Limited-Time Rebate — Save $600 (Oct 1 – Dec 31 2025)

Buy a qualifying Miller Maxstar 161 S (907709) between October 1 and December 31, 2025, and receive a $600 Build With Blue™ rebate directly from Miller.
Submit your rebate claim at millerrebatecenter.com within 30 days of purchase.
GET MORE SAVINGS WHEN YOU ADD ON MILLER® ACCESSORIES* OR HOBART® FILLER METALS.

🔧 Key Features
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Stick-Only DC Performance: Exceptional arc stability with smooth starts and consistent penetration on a wide range of electrodes.
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Dual-Voltage Input (120 V / 240 V): Auto-Line™ technology automatically links to available power without manual switching.
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Adaptive Hot Start™ & Stick-Stuck Protection: Prevents sticking and improves starts on 6010 and other hard-starting rods.
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Fan-On-Demand™: Reduces noise and dust intake by running only when needed.
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Compact & Lightweight: At just 13 lbs (5.9 kg), it’s easy to carry with the built-in handle and shoulder strap.
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Durable Construction: Impact-resistant polymer case protects against drops and harsh environments.
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6010 Electrode Capability: Reliable arc control even on cellulosic rods for pipeline or field repair work.
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True Blue® 3-Year Warranty: Backed by Miller’s trusted nationwide service network.
📦 What’s Included
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Maxstar 161 S power source (907709)
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120 V and 240 V input power cords (6.5 ft / 2 m)
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Electrode holder (13 ft / 4 m) with 25 mm Dinse-style connector
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Work clamp (10 ft / 3 m) with 25 mm Dinse-style connector
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Adjustable shoulder strap
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Quick Reference Guide
⚙️ Specifications
| Specification | Detail |
|---|---|
| Processes | Stick (SMAW) |
| Input Voltage | 120 V / 240 V (single-phase 50/60 Hz) |
| Amperage Range | 30 – 160 A DC |
| Duty Cycle | 30 % @ 160 A (240 V) / 20 % @ 90 A (120 V) |
| Max OCV | 48 VDC |
| Weight | 13 lbs (5.9 kg) |
| Dimensions | 13.5 × 5.5 × 9 in (343 × 140 × 229 mm) |
| Warranty | 3-Year True Blue® Warranty |
| Rebate | $600 Build With Blue™ (valid 10/1 – 12/31 2025) |
🧠 Applications
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Maintenance and repair operations
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Farm, construction, and ranch work
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Structural steel and mobile fabrication
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Pipe and plant maintenance
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Field repair for equipment and machinery
❓ Frequently Asked Questions
Q: Is this model TIG-capable?
No — the Maxstar 161 S is a Stick-only machine optimized for DC SMAW performance. For TIG capability, see the Maxstar 161 STL or STH models.
Q: Can it run on standard household 120 V power?
Yes — simply plug in the 120 V cord and Auto-Line™ automatically adjusts for input voltage.
Q: Does it support 6010 electrodes?
Yes — Adaptive Hot Start™ and Stick-Stuck Technology make 6010 and other cellulosic electrodes easy to run.
Q: Is this model eligible for the $600 rebate?
Yes — the Maxstar 161 S (907709) qualifies for Miller’s $600 Build With Blue™ promotion (Oct 1 – Dec 31 2025).
🏅 Why Buy from Service Welding Supply
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Authorized Miller® Distributor – Authentic products and factory warranty
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Fast, secure U.S. shipping
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Expert technical support from certified welding specialists
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Free standard shipping on qualifying orders
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Trusted since 1981 for professional welding equipment and supplies













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