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Miller Maxstar 161 S Stick Welder | 120/240 V DC Stick-Only Inverter - 907709


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The Miller Maxstar® 161 STL TIG/Stick welder package comes complete with 150 amp TIG torch, TIG accessories, flow gauge regulator, gas hose, stick electrode holder, power cables and X-CASE. It is capable of up to 160 amps of DC welding output. It weighs only 13 pounds and operates on either 120 volt or 240 input power. 

$1,489.00

Miller Maxstar 161 S Stick Welder (907709) – 120/240 V DC Stick-Only Inverter + $600 Rebate

 

Simple. Tough. Portable.


The Miller Maxstar 161 S is a powerful, lightweight DC Stick welder built for professionals who need rugged performance in a compact design. Weighing just 13 lbs, this dual-voltage inverter delivers smooth, stable arcs and easy starts—even on tough 6010 electrodes. Perfect for maintenance, repair, and field fabrication, the Maxstar 161 S combines reliability and simplicity with Miller’s industry-leading inverter technology.


💰 Limited-Time Rebate — Save $600 (Oct 1 – Dec 31 2025)

“Miller Maxstar 161 S Stick Welder 907709 – dual-voltage 120/240 V DC inverter with $600 Build With Blue rebate”

Buy a qualifying Miller Maxstar 161 S (907709) between October 1 and December 31, 2025, and receive a $600 Build With Blue™ rebate directly from Miller.

Submit your rebate claim at millerrebatecenter.com within 30 days of purchase.


GET MORE SAVINGS WHEN YOU ADD ON MILLER® ACCESSORIES* OR HOBART® FILLER METALS.

Build with Blue additional rebate products


🔧 Key Features

  • Stick-Only DC Performance: Exceptional arc stability with smooth starts and consistent penetration on a wide range of electrodes.

  • Dual-Voltage Input (120 V / 240 V): Auto-Line™ technology automatically links to available power without manual switching.

  • Adaptive Hot Start™ & Stick-Stuck Protection: Prevents sticking and improves starts on 6010 and other hard-starting rods.

  • Fan-On-Demand™: Reduces noise and dust intake by running only when needed.

  • Compact & Lightweight: At just 13 lbs (5.9 kg), it’s easy to carry with the built-in handle and shoulder strap.

  • Durable Construction: Impact-resistant polymer case protects against drops and harsh environments.

  • 6010 Electrode Capability: Reliable arc control even on cellulosic rods for pipeline or field repair work.

  • True Blue® 3-Year Warranty: Backed by Miller’s trusted nationwide service network.


📦 What’s Included

  • Maxstar 161 S power source (907709)

  • 120 V and 240 V input power cords (6.5 ft / 2 m)

  • Electrode holder (13 ft / 4 m) with 25 mm Dinse-style connector

  • Work clamp (10 ft / 3 m) with 25 mm Dinse-style connector

  • Adjustable shoulder strap

  • Quick Reference Guide


⚙️ Specifications

Specification Detail
Processes Stick (SMAW)
Input Voltage 120 V / 240 V (single-phase 50/60 Hz)
Amperage Range 30 – 160 A DC
Duty Cycle 30 % @ 160 A (240 V) / 20 % @ 90 A (120 V)
Max OCV 48 VDC
Weight 13 lbs (5.9 kg)
Dimensions 13.5 × 5.5 × 9 in (343 × 140 × 229 mm)
Warranty 3-Year True Blue® Warranty
Rebate $600 Build With Blue™ (valid 10/1 – 12/31 2025)

🧠 Applications

  • Maintenance and repair operations

  • Farm, construction, and ranch work

  • Structural steel and mobile fabrication

  • Pipe and plant maintenance

  • Field repair for equipment and machinery


❓ Frequently Asked Questions

Q: Is this model TIG-capable?
No — the Maxstar 161 S is a Stick-only machine optimized for DC SMAW performance. For TIG capability, see the Maxstar 161 STL or STH models.

Q: Can it run on standard household 120 V power?
Yes — simply plug in the 120 V cord and Auto-Line™ automatically adjusts for input voltage.

Q: Does it support 6010 electrodes?
Yes — Adaptive Hot Start™ and Stick-Stuck Technology make 6010 and other cellulosic electrodes easy to run.

Q: Is this model eligible for the $600 rebate?
Yes — the Maxstar 161 S (907709) qualifies for Miller’s $600 Build With Blue™ promotion (Oct 1 – Dec 31 2025).


🏅 Why Buy from Service Welding Supply

  • Authorized Miller® Distributor – Authentic products and factory warranty

  • Fast, secure U.S. shipping

  • Expert technical support from certified welding specialists

  • Free standard shipping on qualifying orders

  • Trusted since 1981 for professional welding equipment and supplies

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