Miller Maxstar 161 S X-Case Stick Package (907709001) – 120/240 V DC Stick Welder + $600 Rebate
Compact strength, pro-level reliability, and a $600 rebate.
The Miller Maxstar 161 S X-Case Stick Package delivers rugged, high-performance DC Stick welding in a lightweight 13 lb frame. Built for professional contractors, maintenance crews, and field fabricators, this dual-voltage inverter offers smooth arcs, strong starts, and rock-solid durability—now with an included X-CASE for easy transport and protection. Simple, powerful, and dependable, the Maxstar 161 S is Miller’s most portable DC Stick machine.
💰 Limited-Time Rebate — Save $600 (Oct 1 – Dec 31 2025)

Purchase a qualifying Miller Maxstar 161 S X-Case Stick Package (907709001) between October 1 and December 31, 2025, and receive a $600 Build With Blue™ rebate direct from Miller.
Submit your rebate online at millerrebatecenter.com within 30 days of purchase.
GET MORE SAVINGS WHEN YOU ADD ON MILLER® ACCESSORIES* OR HOBART® FILLER METALS.

🔧 Key Features
-
Stick-Only DC Performance: Consistent, stable arcs across all electrodes including 6010 and 7018.
-
Dual-Voltage Input (120 V / 240 V): Auto-Line™ technology links automatically to the power available — no manual switching.
-
Adaptive Hot Start™ & Stick-Stuck Technology: Eliminates sticking and improves arc starts for smooth welds every time.
-
Fan-On-Demand™: Quiet, efficient cooling that runs only when needed to reduce dust intake and noise.
-
Lightweight Portability: Just 13 lbs (5.9 kg) with handle and shoulder strap — take it anywhere.
-
Rugged X-CASE Included: Protects your machine and leads during transport and storage.
-
6010 Electrode Capability: Perfect for pipeline and field repair applications where deep penetration is required.
-
True Blue® 3-Year Warranty: Miller’s industry-leading service and support guarantee.
📦 What’s Included
-
Maxstar 161 S power source (907709001)
-
X-CASE hard protective carrying case
-
120 V and 240 V power cords (6.5 ft / 2 m)
-
13 ft (4 m) Stick electrode holder with 25 mm Dinse-style connector
-
10 ft (3 m) work clamp with 25 mm Dinse connector
-
Adjustable shoulder strap and Quick Reference Guide
⚙️ Specifications
| Specification | Detail |
|---|---|
| Processes | Stick (SMAW) |
| Input Voltage | 120 V / 240 V (single-phase 50/60 Hz) |
| Amperage Range | 30 – 160 A DC |
| Duty Cycle | 30 % @ 160 A (240 V) / 20 % @ 90 A (120 V) |
| Max OCV | 48 VDC |
| Weight | 13 lbs (5.9 kg) |
| Dimensions | 13.5 × 5.5 × 9 in (343 × 140 × 229 mm) |
| Warranty | 3-Year True Blue® Warranty |
| Rebate | $600 Build With Blue™ (valid 10/1 – 12/31 2025) |
🧠 Applications
-
Maintenance and repair operations
-
Structural steel and shop fabrication
-
Field and mobile repair work
-
Farm and construction equipment welding
-
Pipe and plant maintenance
❓ Frequently Asked Questions
Q: Is this model Stick-only?
Yes — the Maxstar 161 S X-Case package is a DC Stick-only machine optimized for industrial SMAW applications.
Q: Can it run on standard household power?
Yes — Auto-Line™ automatically adapts to either 120 V or 240 V input power.
Q: Does this version include the X-CASE?
Yes — the 907709001 package comes complete with Miller’s rugged X-CASE for transport and storage.
Q: Is it eligible for the $600 rebate?
Absolutely — purchase between Oct 1 and Dec 31 2025 and submit your claim by Jan 31 2026 to receive the rebate.
🏅 Why Buy from Service Welding Supply
-
Authorized Miller® Distributor — Genuine products with factory warranty
-
Fast, secure U.S. shipping on all orders
-
Expert support from certified welding specialists
-
Free standard shipping on qualifying orders
-
Trusted since 1981 for professional welding equipment and supplies












Carlos Ochoa (verified owner) –
Carlos Ochoa –